MTD 133-502A Specifications

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Tecumseh
Quick Reference
Service Information
Covers Engine and Transmission Product
Form No.695933 R 7/00
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1 2 3 4 5 6 ... 72 73

Summary of Contents

Page 1 - Quick Reference

TecumsehQuick ReferenceService InformationCovers Engine and Transmission ProductForm No.695933 R 7/00

Page 2 - Introduction

91Tecumseh 2 Cycle Diaphragm AdjustmentsNOTE: For meeting emission requirements, somecarburetors have fixed-main or idle jets. Theabsence of the adju

Page 3 - TC TWO-CYCLE ENGINE SERIES

10TC Series Governor Adjustment1. AIR VANE2. BACKLASH SPRING3. GOVERNOR LINK4. GOVERNOR SPRING5. MOUNTING SCREW6. SPEED ADJUSTMENT SCREW7. SPEED CONTR

Page 4 - FUEL SYSTEM

11IDLE MIXTURESCREWIDLE SPEED ADJUSTMENTSCREW4Carburetor Pre-Set and AdjustmentBoth the Walbro and the Tillotson carburetors usedon TC engines have no

Page 5 - IGNITION SYSTEM

122-Cycle Engine Speed and Mixture Adjustments: TVS/TVXL840Rotate sleeve clockwise to increase R.P.M., counterclockwise to decrease R.P.M.NOTE: The s

Page 6 - Torque Specifications

13HORIZONTAL FIXED SPEED15VERTICAL ENGINEFIXED SPEED-REMOTE CONTROLVERTICAL ENGINEVARIABLE SPEED-REMOTE CONTROLHORIZONTAL FIXED SPEED(ALUMINUM AIR VAN

Page 7

14Static Governor AdjustmentsThe purpose of making a static governor adjustmentis to remove all free-play between the governorspool and the carburetor

Page 8 - Four Cycle Troubleshooting

15* As of August 1992, all small frame engines, including VLV40-6.75, usea retainerless shaft. Service replacement shafts will be retainerlessfor all

Page 9

16SHAFTWASHERBRACKETSPOOLRETAININGRINGGEARASSY.(GOV)SCREWSROD ASSY.(GOV.)SPOOLWASHERRETAININGRINGGEAR ASSY.(GOV.)WASHERSPACERSHAFTSPOOLWASHERRETAINING

Page 10 - Diaphragm-Single Adjustment

17MAIN MIXTURESCREW1718** NON-ADJUSTABLENO CHOKEPRIMER* ADJUSTABLEMIXTURES, CHOKESMALL WIRE (DRILL BIT)HOLE IN BRACKETHOLE IN SPEEDCONTROL CHOKEACTUAT

Page 11 - TC Series Governor Adjustment

18HIGH SPEEDADJUSTMENTSCREWLOW SPEEDADJUSTMENT SCREWIDLEMIXTURESCREWMAIN MIXTURE SCREWCOUNTERCLOCKWISETO INCREASE SPEEDCLOCKWISE TODECREASE SPEEDSPEED

Page 12 - Emissionized Tillotson

1IntroductionThis booklet contains the quick reference and basic trouble-shooting information previously found on Tecumseh wall chartsand in the Techn

Page 13 - HSK/HXL840-850

19TNT 100 VERTICAL ENGINES2526BEND CONTROLBRACKET TO SETRPMVERTICAL ENGINESTVS 115 ENGINE WITH DUALSYSTEM CARBURETORBEND TO INCREASE SPEEDBE

Page 14 - INCREASE

20BEND TO INCREASE SPEEDBEND TO DECREASE SPEEDLONG BENDSHORT BENDGOVERNOR SPRINGTWIST COUNTERCLOCKWISETO DISCONNECT30VLV Governor an

Page 15 - Static Governor Adjustments

21MAIN MIXTURESCREWMAIN MIXTURESCREW323334SMALL PIECE OF WIREHOLE IN CONTROL BRACKETMOUNTINGBOLTSHOLE INCHOKEACTUATINGLEVERHOLE IN CHOKE LEVERHIGH SPE

Page 16 - VLV*40, 50, 55, 60, 65, 66

22BEND TO INCREASE SPEEDBEND TO DECREASE SPEEDTo adjust high speed on an up/down control (diag.35)bend the adjustment tab. Low speed is adj

Page 17 - OH120, 140, 160, 180

23Engine Speed and Mixture Adjustments - continuedOVM/OVXL,TVM 170, 195 & 220Governor Override System for TVM170, 195 and 220 Engines (diag. 41)Th

Page 18 - Adjustments

24SMALL FRAME GOVERNED IDLEHORIZONTAL MEDIUM FRAMECONSTANT SPEED APPLICATIONSLIGHTWEIGHT R.V. TYPE44454647HORIZONTAL MEDIUM FRAMEIDLE SPEEDCRACK SCREW

Page 19

25INCREASE DECREASEHorizontal Shaft Engines - continued53OHH RV CONTROLGOVERNOR SPRINGGOVERNED IDLE LINK51OHH REMOTE & MANUAL49

Page 20

265556Governor Adjustment for Horizontal EnginesMove the remote controls to the RUNposition.Loosen Screw "A".Pivot plate "B" count

Page 21 - VLV Governor and Linkage

27Low Oil Shutdown SwitchesCheck the LOS switch while it is in the engine. Theengine must be level, and the oil level at the fullmark. Place the spe

Page 22

28Low Oil SensorThis sensor must use a #194 bulb, resistance of thebulb MUST be .27 ampere in series with the sensorfor proper operation and to preven

Page 23

2TVSTVXLHSKHXLTC200TC300AV520/600TVS600AH/HSK600AH520TCH200/300Note: Torque specifications listed should not be confused with the torque value observ

Page 24 - HIGH SPEED

29WiringCONDITION. All wiring must be fully insulated between connection points, securely fastened and free offoreign material (such as rust and corr

Page 25 - Horizontal Shaft Engines

306465GROUNDED SOLENOIDSTART POSITIONCIRCUIT CLOSEDRUNNING ANDSTOP POSITIONINSULATED SOLENOIDSTART POSITIONCIRCUIT CLOSEDRUNNING AND STOPPOSITION CIRC

Page 26 - APPLICATION

31Key SwitchesSwitches are the common point on the vehicle where most of the wiring centrally comes together. Thereare many varieties of switches ava

Page 27

32Continuity w / keyin start positionContinuity w / keyin off positionNO Continuity inany key positionContinuity w / keyin run positionContinuity w /

Page 28 - Low Oil Pressure Sensor

333549361111134960349903 Amp A.C.6109813 Amp A.C.611095ENGINEALTERNATORSHAFTCENTERINGTUBERECOILSTARTERADD-ONALTERNATORSELF-TAPPINGSCREWSA.C.CONNECTORD

Page 29 - On/Off Switches

342 and 3 Amp D.C.611116 (3 Amp)3 Amp D.C. - 5 Amp A.C.7 Amp D.C.610818* Uses regulator/rectifier 6107497 Amp D.C.3 Amp D.C.6111135 Amp D.C.* Uses reg

Page 30 - Ammeters

35* Uses regulator/rectifier 61074910 Amp Alternator20 Amp Alternator* Uses regulator/rectifier 610996 or 610907A; depending on specnumber an open cir

Page 31 - Solenoids

36Testing ProceduresD.C. Charging AdaptorRectifier Bridge Check With Ohmmeter for D.C.AdaptorContinuity should exist during one of the two followingte

Page 32 - Key Switches

37BATTERY GROUND (BLACK)ELECTRIC STARTERLEAD (ORANGE)BLACKRED(-) ENGINE GROUND(+) POSITIVE LEADMAGNETO GROUND(GREEN)D.C. OUTPUTLEAD (RED)67YELLOW#4414

Page 33 - Continuity Check for Switches

3835 Watt A.C.Before making any exterior tests, check for aninoperative switch, shorted wires and burned outheadlight and/or stop tail light. To chec

Page 34

3NOTE: Refer to Technician's Handbook for a moredetailed list of remedies.*Carburetor Troubleshooting use Technician'sHandbook or Carbureto

Page 35 - Charging System - continued

392.5 Amp D.C., 35 Watt LightingIf output is below standard listed, pull back protectivecoating in front of the diode and check A.C. output.If A.C. is

Page 36

40If less than the above readings, proceed in making an A.C. output check by pulling back the protectivecoating from the fuse holder and diode. Using

Page 37 - Testing Procedures

41Minimum values should read:2500 R.P.M. - 24.0 Volts A.C.3000 R.P.M. - 29.0 Volts A.C.3300 R.P.M. - 32.0 Volts A.C.3600 R.P.M. - 35.0 Volts A.C.If le

Page 38 - 350 Milliamp Charging System

42MODELS OVM/OVXL/OHV3 Amp D.C. (Red wire)2500 R.P.M. - 8.0 Volts D.C.3000 R.P.M. - 11.0 Volts D.C.3600 R.P.M. - 13.0 Volts D.C.5 Amp A.C. (Yellow wir

Page 39 - 35 Watt A.C

4381YellowRedDIODEA.C.DIODERedD.C.D.C.82YellowModels OVM/OVXL/OHV(Read between Engine and Diode, diag. 81 &82)With the engine running the minimum

Page 40

44All ModelsWith the engine running the minimum values shouldread:2500 R.P.M. - 20.0 Volts A.C.3000 R.P.M. - 25.0 Volts A.C.3300 R.P.M. - 26.5 Volts A

Page 41

455 Amp Alternator System Regulator-Rectifier Under Blower HousingCHECKING THE SYSTEM: An open circuit D.C.voltage check cannot be made with this sys

Page 42

46Check for a defective ammeter, wiring, etc. If lessthan the above readings, disconnect the plug fromthe regulator-rectifier, and insert the A.C. vol

Page 43

4710 Amp A.C. AlternatorCHECKING THE SYSTEM: Unplug the connectorat the wiring harness supplied by the OEM. Proceedto make an A.C. output check. Pl

Page 44 - 5 Amp A.C

4816 Amp Alternator System with External RegulatorD.C. OUTPUT - REDSOLENOIDGREENLIGHTSWITCHAMMETERMAGNETOGROUNDBATTERYREGULATEDD.C. OUTPUTFUSEYELLOWRE

Page 45 - All Models

4NOTE: Refer to Technician's Handbook for a more detailed list of remedies.Two Cycle Troubleshooting - continuedIGNITION SYSTEMEngine WillNot St

Page 46

49D.C. Output(2) HeadlightsSwitchA.C. Output LeadYellowD.C. OutputLead RedA.C. OutputView A-AKey SwitchAmmeterBatteryMagneto GroundStarting MotorSolen

Page 47 - REMOVED

50Typical Wiring Circuits - continued7 AMP ALTERNATOR SYSTEMSEXTERNAL REGULATOR-RECTIFIER5 Amp Alternator SystemAASwitchLight, etc.D.C (+)FuseMSBRAKey

Page 48 - 10 Amp A.C. Alternator

51Typical Wiring Circuits - continuedD.C. Output -RedGreenFuseRegulatedD.C. OutputMagnetoGroundBatteryAmmeterBRSMA(+)SwitchLight(+)Solenoid16 AMP ALTE

Page 49 - 20 Amp Alternator System

52Typical Wiring Circuits - continued20 AMP ALTERNATOR SYSTEMSYellowGreenMagneto Ground (Green)A.C. Output (Yellow)AAMagnetoGroundLight, etc.Solenoid(

Page 50 - Typical Wiring Circuits

53Identification Number LocationsEarly Models were not identified with a model number on the unit. THE MODEL NUMBER WILL BE FOUND O

Page 51 - REGULATED ALTERNATOR

54205 - 027C8194A0048The recent warranty audit referenced in bulletin number “123” suggested we review the way our newTecumseh/Peerless® models are id

Page 52 - 10 AMP ALTERNATOR SYSTEMS

55Transaxle Troubleshooting95969798In-Line Shift Models (i.e. 800, 820, 915, 920, 930 MST)Transaxle troubleshooting can be a mystery to many technicia

Page 53 - 20 AMP ALTERNATOR SYSTEMS

56Hard Shifting Transaxles and Drive BeltsOften hard shifting is blamed on an internal problem in the transaxle.To determine if the problem is transax

Page 54 - Peerless Identification

57VST TroubleshootingThe information on this page has been provided to help understand the internal operation of the VST. Donot use this information

Page 55 - TECUMSEH

58TORQUE VALUEMODELSPART AFFECTED IN-LBS FT-LBS NmBolt 5/16-18 (Housing) 100 Series 228-264 19-22 25.8 - 29.9Nut 5/16-18 (Drive Gear) 100 Series 120-1

Page 56 - Transaxle Troubleshooting

5TVM & TVXL170-195-220Torque SpecificationsFOUR-CYCLE LIGHT FRAME ENGINE SERIES(TVS, TNT, ECV, LAV, LEV, H, HS, OHH, OVRM and VLV)Location Inch lb

Page 57 - MANUFACTURER

59RIGHT ANGLEAND T DRIVESModelNo. QuantityAll ModelsExcept * 4 oz./118 ml Grease*1408-P91*1409-P91*1410-P91*3002 3 oz./89 ml Grease*3003*3028*3029*303

Page 58 - VST Troubleshooting

60EUROPA MODELS *VERTICALS VERTICALS (CONT.)oz. ml oz. mlVantage 21 630 Centura 21 630Prisma 21 630 HTL 21 630Synergy 21 630 BVS 21 630Synergy "5

Page 59 - Peerless Torque Chart

61TECUMSEH 2-CYCLE ENGINE OIL REQUIREMENTS2-CYCLEENGINE OILPART NO. 730227TECUMSEH 2-CYCLE ENGINEOIL may be used in a variety of2 cycle engines includ

Page 60 - Lubrication Requirement

62J17LMAV85/125AV520/600MV100SService Number34046RL86C† OHM120‡ OHSK110-130 OVM120Note:*OVXL models with specification nos.202700, 203000 and up, us

Page 61 - 4-CYCLE ENGINE OIL

63Head Bolt Torque SequenceLEV, TVS75-120, H, HSK30-70, HS, HSSK40-50,V50-70, TVXL105-115, TVM125-140Torque bolts in 50 in. lb. (5.5 Nm) increments.TV

Page 62 - ENGINE OIL

64Valve ClearanceValve Clearance (Cold) * ±.002 (.05 mm)Engine Model Intake Valve Exhaust ValveLAV35,50 .006" .006"LEV80-120 (.004"

Page 63 - Spark Plug Replacement

65Recoil Quick Reference PartsDuring the past few years we have introduced you to several new styles of recoil assemblies. These recoilsare used on a

Page 64 - Head Bolt Torque Sequence

66Tecumseh Flywheel Key Quick ReferenceIdentification ChartKeys are drawn to full scale.29410009Steel32589Steel611191Steel8446Steel650455Steel611054St

Page 65 - Valve Clearance

67Primer Bulb IdentificationCaution must be used when replacing carburetor primer bulbs. Using the wrong primer bulb could causehard starting and ope

Page 66 - Recoil Quick Reference Parts

68Piston Ring InstallationPiston ring orientation: Compression rings may have either an inside chamfer or an outside notch. Insidechamfers always face

Page 67 - Keys are drawn to full scale

6Torque Specifications - continuedHHVHOHLocation Inch lbs. Nm Engine DesignationTorqueTVTFOUR-CYCLE LARGE FRAME ENGINE SERIES (CAST IRON BLOCK HH, VH

Page 68 - Primer Bulb Identification

69Quick Reference for DipsticksNOTE: OBS abbreviation stands for obsoleteSCREW-IN DIPSTICKFEMALE THR’D, PLASTIC TUBESERVICE NO. ID NO.35507 10435556

Page 69 - Piston Ring Installation

704 Cycle Quick Reference - Model Letter DesignationECH - Exclusive Craftsman HorizontalECV - Exclusive Craftsman VerticalH - Horizontal ShaftHH - Hor

Page 70 - Quick Reference for Dipsticks

71VERTICAL 4-CYCLE ENGINES10000 - TNT10012000 - TNT12020000 - LAV25, OVRM5520500 - OVRM10521000 - OVRM6021800 - OVRM6022000 - OVRM6530000 - LAV3033000

Page 71 - Typical Engine I.D. Label

72Symbol When You Know Multiply By To Find SymbolLENGTH mm millimeters 0.04 inches in.cm centimeters 0.4 inches in.m meters 3.3 feet ft.m meters 1.1 y

Page 72 - HORIZONTAL 4-CYCLE ENGINES

7Four Cycle TroubleshootingAs an aid in troubleshooting any piece of equipment, interview the customer, and reviewconditions and symptoms of problem.

Page 73 - (approximate)

8Four Cycle Troubleshooting - continuedNOTE: Refer to Technician's Handbook for a more detailed list of remedies.IGNITION SYSTEMEngine WillNot S

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